Titanium is a critical material in aerospace, medical, and industrial applications due to its strength-to-weight ratio and corrosion resistance. However, machining titanium comes with challenges like high heat generation, tool wear, and poor surface finish. Fusion’s Pure-Cut® system addresses these issues with its innovative scCO₂ cooling technology, making it the ultimate solution for titanium CNC machining.
One of the biggest hurdles in titanium machining is excessive heat generation. Traditional coolant systems struggle to keep temperatures low, leading to thermal deformation and reduced tool life. Pure-Cut® uses scCO₂ to deliver targeted cooling directly at the cutting zone. This approach dissipates heat more effectively, reducing thermal wear on tools and ensuring dimensional accuracy.
Pure-Cut® significantly extends tool life compared to conventional methods. Titanium's abrasive nature accelerates tool degradation, but the scCO₂ in Pure-Cut® acts as both a cooling and lubricating agent, minimizing friction. Manufacturers using Pure-Cut® report at least 2x longer tool life, reducing tool replacement costs and downtime.
Titanium machining often results in poor surface finishes due to material stickiness and uneven cutting forces. Pure-Cut® eliminates these issues by reducing burr formation and enhancing chip flow. The result is smoother, more precise surfaces that meet the stringent requirements of high-performance industries like aerospace and medical device manufacturing.
Pure-Cut® replaces oil-based coolants, which are messy, harmful to the environment, and pose risks to operator health. By eliminating the need for traditional coolants, Pure-Cut® creates cleaner workspaces, reduces waste disposal costs, and aligns with sustainability goals. Its eco-friendly approach is a win-win for manufacturers and the planet.
Fusion’s Pure-Cut® system is engineered to tackle the unique challenges of titanium machining. Its ability to improve heat management, tool longevity, and surface quality makes it a game-changer for manufacturers aiming for efficiency and precision. Plus, its sustainable design supports cleaner and safer machining practices, making it the ultimate solution for titanium CNC machining.
Discover how Pure-Cut® can transform your titanium machining operations. Contact Fusion today to learn more and contact us today!
Ready to elevate your manufacturing outcomes? Contact Fusion Coolant Systems today to learn how Pure-Cut® can revolutionize your machining processes.
Rob Sarkisian
Chief Revenue Officer
Fusion Coolant Systems
rsarkisian@fusioncoolant.com